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ABB Process Performance Motors

ABB Process Performance Motors

CATALOG | FEBRUARY 2020

Low voltage

Process performance motors

400 V 50 Hz, 460V 60 Hz

With expertise, and a comprehensive portfolio of products and life-cycle services, we help value-minded industrial customers improve their energy efficiency and productivity.

Low voltage Process performance motors

Sizes 63 to 450, 0.09 to 1000 kW

4

General information

4

International motor efficiency standards

and regulations

7

Mounting arrangements

8

Cooling

9

Degrees of protection: IP code/IK code

10

Insulation

11

Voltage and frequency

12

Surface treatment

13

Variable speed drives with Process

performance motors

18

Cast iron motors

18

Ordering information

19

Rating plates

20

Technical data

56

Variant codes

63

Mechanical design

86

Dimension drawings

91

Accessories

99

Cast iron motors in brief

102

Motor construction

104

Aluminum motors

104

Ordering information

105

Rating plates

106

Technical data

123

Variant codes

128

Mechanical design

142

Dimension drawings

145

Accessories

146

Aluminum motors in brief

148

Total product offering

149

ABB’s portfolio of drives

International motor efficiency standards and regulations

Since the validation of IEC 60034-30:2008 and its refined version IEC 60034-30-1:2014, a worldwide energy efficiency classification system has existed for low voltage three-phase asynchronous motors.

These international standards have been created to enable and increase the level of harmonization in efficiency regulations around the world and to also cover motors for explosive atmospheres.

IEC 60034-30-1:2014 defines International Efficiency (IE) classes for single speed, three-phase, 50 Hz and 60 Hz induction motors. The efficiency levels defined in IEC 60034-30-1 are based on the test method specified in IEC 60034-2-1:2014. Both standards are part of an effort to unify motor testing procedures with CSA390-10 and IEEE 112 standards as well as efficiency and product labeling (IE) requirements to enable motor purchasers worldwide to easily recognize premium efficiency products.

To promote transparency in the market, IEC 60034-30-1 states that both the efficiency class and efficiency value must be shown on the motor rating plate and in product documentation. The documentation must clearly indicate the efficiency testing method used as different methods can produce differing results.

Minimum energy performance standards

While the IEC as an international standardization organization sets guidelines for motor testing and efficiency classes, the organization does not regulate efficiency levels in countries. The biggest drivers for mandatory Minimum Energy Performance Standard (MEPS) levels for electric motors are global climate change, government targets to curb CO2 emissions and rising electricity demand, especially in developing countries. The whole value chain, from manufacturer up to end user, must be aware of the legislation in order to meet local requirements, to save energy and reduce the carbon footprint.

Harmonized global standards and the increasing adoption of MEPS around the world are good news for all of us. However, it is important to remember that harmonization is an ongoing process.

Even though MEPS are already in effect in several regions and countries, they are evolving and differ in terms of scope and requirements. At the same time, more countries are planning to adopt their own MEPS regulations. A view of existing and coming MEPS regulations in the world can be seen on the World map above.

To get the latest information please visit www.abb.com/motors&generators/energyefficiency.

IEC 60034-30-1:2014

This standard defines four International Efficiency (IE) classes for single speed electric motors that are rated according to IEC 60034-1 or IEC 60079-0 (explosive atmospheres) and designed for operation on sinusoidal voltage.

– IE4 = Super premium efficiency

– IE3 = Premium efficiency, identical to the table in 10CFR431 (‘NEMA Premium’) in the USA and CSA C390-10:2015 for 60 Hz

– IE2 = High efficiency

– IE1 = Standard efficiency

IEC 60034-30-1 covers the power range from 0.12 kW up to 1000 kW. Most of the different technical constructions of electric motors are covered as long as they are rated for direct on-line operation. The coverage of the standard includes:

– Single speed electric motors (single and three phase), 50 and 60 Hz

– 2, 4, 6 and 8 poles

– Rated output PN from 0.12 kW to 1000 kW

– Rated voltage UN above 50 V up to 1 kV

– Motors capable of continuous operation at their rated power with a temperature rise within the specified insulation temperature class

– Motors, marked with any ambient temperature within the range of -20 °C to +60 °C

– Motors, marked with an altitude up to 4000 m above sea level

By comparing IEC 60034-30-1 to CSA C390- 10:2015 and “10CFR431 Subpart B – Electric motors”, it can be seen that the efficiency limits and tables are well aligned and their major difference is in the scope of the output power where CSA and 10CFR431 have a maximum power of 500 hp. There are also some minor differences in the scope of excluded motors.

Note: CFR is Code of Federal Regulations.

The following motors are excluded from IEC 60034-30-1:

– Single-speed motors with 10 or more poles or multi-speed motors

– Motors completely integrated into a machine (for example pump, fan or compressor) that cannot be tested separately from the machine

– Brake motors, when the brake cannot be dismantled or separately fed

ABB and efficiency standards

ABB determines efficiency values according to IEC 60034-2-1 using the low uncertainty method (i.e. summaration of losses), with additional load losses determined by the method of residual loss.

It is good to mention and emphasize that the IEC 60034-2-1 test method, which is known as an indirect method, is technically equivalent to the test methods in the standards CSA 390-10 and IEEE 112

Method B leading to the equivalent losses and thus efficiency values. Both test methods can be used by ABB and shall be used for both Canada and the US where IEC 60034-2-1 is not recognized yet.

As the world market leader, ABB offers the largest range of LV motors available. It has long advocated the need for efficiency in motors, and high efficiency products have formed the core of its portfolio for many years. The core of ABB’s Process performance range is based on a full range of IE2 and IE3 motors - with many available from stock.

We also supply IE4 motors for additional energy savings.

Nominal efficiency limits defined in IEC 60034-30-1:2014 (reference values at 50 Hz, based on test methods specified in IEC 60034- 2-1:2014).

 

Out 
put
IE1
Standard efficiency
IE2
High efficiency
IE3
Premium efficiency
IE4
Super Premium efficiency
kW 2
pole
4
pole
6
pole
8
pole
2
pole
4
pole
6
pole
8
pole
2
pole
4
pole
6
pole
8
pole
2
pole
4
pole
6
pole
8
pole
0.12 45 50 38.3 31 53.6 59.1 50.6 39.8 60.8 64.8 57.7 50.7 66.5 69.8 64.9 62.3
0.18 52.8 57 45.5 38 60.4 64.7 56.6 45.9 65.9 69.9 63.9 58.7 70.8 74.7 70.1 67.2
0.2 54.6 58.5 47.6 39.7 61.9 65.9 58.2 47.4 67.2 71.1 65.4 60.6 71.9 75.8 71.4 68.4
0.25 58.2 61.5 52.1 43.4 64.8 68.5 61.6 50.6 69.7 73.5 68.6 64.1 74.3 77.9 74.1 70.8
0.37 63.9 66 59.7 49.7 69.5 72.7 67.6 56.1 73.8 77.3 73.5 69.3 78.1 81.1 78 74.3
0.4 64.9 66.8 61.1 50.9 70.4 73.5 68.8 57.2 74.6 78 74.4 70.1 78.9 81.7 78.7 74.9
0.55 69 70 65.8 56.1 74.1 77.1 73.1 61.7 77.8 80.8 77.2 73 81.5 83.9 80.9 77
0.75 72.1 72.1 70 61.2 77.4 79.6 75.9 66.2 80.7 82.5 78.9 75 83.5 85.7 82.7 78.4
1.1 75 75 72.9 66.5 79.6 81.4 78.1 70.8 82.7 84.1 81 77.7 85.2 87.2 84.5 80.8
1.5 77.2 77.2 75.2 70.2 81.3 82.8 79.8 74.1 84.2 85.3 82.5 79.7 86.5 88.2 85.9 82.6
2.2 79.7 79.7 77.7 74.2 83.2 84.3 81.8 77.6 85.9 86.7 84.3 81.9 88 89,5 87.4 84.5
3 81.5 81.5 79.7 77 84.6 85.5 83.3 80 87.1 87.7 85.6 83.5 89.1 90.4 88.6 85.9
4 83.1 83.1 81.4 79.2 85.8 86.6 84.6 81.9 88.1 88.6 86.8 84.8 90 91.1 89.5 87.1
5.5 84.7 84.7 93.1 81.4 87 87.7 86 83.8 89.2 89.6 88 86.2 90.9 91.9 90.5 88.3
7.5 86 86 84.7 83.1 88.1 88.7 87.2 85.3 90.1 90.4 89.1 87.3 91.7 92.6 91.3 89.3
11 87.6 87.6 86.4 85 89.4 89.8 88.7 86.9 91.2 91.4 90.3 88.6 92.6 93.3 92.3 90.4
15 88.7 88.7 87.7 86.2 90.3 90.6 89.7 88 91.9 92.1 91.2 89.6 93.3 93.9 92.9 91.2
18.5 89.3 89.3 88.6 86.9 90.9 91.2 90.4 88.6 92.5 92.6 91.7 90.1 93.7 94.2 93.4 91.7
22 89.9 89.9 89.2 87.4 91.3 91.6 90.9 89.1 92.7 93 92.2 90.6 94 94.5 93.7 92.1
30 90.7 90.7 90.2 88.3 92 92.3 91.7 89.8 93.3 93.6 92.9 91.3 94.5 94.9 94.2 92.7
37 91.2 91.2 90.8 88.8 92.5 92.7 92.2 90.3 93.7 93.9 93.3 91.8 94.8 95.2 94.5 93.1
45 91.7 91.7 91.4 89.2 92.9 93.1 92.7 90.7 94 94.2 93.7 92.2 95 95.4 94.8 93.4
55 92.1 92.1 91.9 89.7 93.2 93.5 93.1 91 94.3 94.6 94.1 92.5 95.3 95.7 95.1 93.7
75 92.7 92.7 92.6 90.3 93.8 94 93.7 91.6 94.7 95 94.6 93.1 95.6 96 95.4 94.2
90 93 93 92.9 90.7 94.1 94.2 94 91.9 95 95.2 94.9 93.4 95.8 96.1 95.6 94.4
110 93.3 93.3 93.3 91.1 94.3 94.5 94.3 92.3 95.2 95,4 95.1 93.7 96 96.3 95.8 94.7
132 93.5 93.5 93.5 91.5 94.6 94.7 94.6 92.6 95.4 95.6 95.4 94 96.2 96.4 96 94.9
160 93.8 93.8 93.8 91.9 94.8 94.9 94.8 93 95.6 95.8 95.6 94.3 96.3 96.6 96.2 95.1
200 94 94 94 92.5 95 95.1 95 93.5 95.8 96 95.8 94.6 96.5 96.7 96.3 95.4
250 94 94 94 92.5 95 95.1 95 93.5 95.8 96 95.8 94.6 96.5 96.7 96.5 95.4
315 94 94 94 92.5 95 95.1 95 93.5 95.8 96 95.8 94.6 96.5 96.7 96.6 95.4
355 94 94 94 92.5 95 95.1 95 93.5 95.8 96 95.8 94.6 96.5 96.7 96.6 95.4
400 94 94 94 92.5 95 95.1 95 93.5 95.8 96 95.8 94.6 96.5 96.7 96.6 95.4
450 94 94 94 92.5 95 95.1 95 93.5 95.8 96 95.8 94.6 96.5 96.7 96.6 95.4
500-1000 94 94 94 92.5 95 95.1 95 93.5 95.8 96 95.8 94.6 96.5 96.7 96.6 95.4

Mounting arrangements

 

Foot-mounted motor

Code I / code II

Product code pos. 12

A: foot-mounted, term. box top

R: foot-mounted, term. box RHS

L: foot-mounted, term. box LHS

IM B3           IM V5          IM V6       IM B6     IM B7      IM B8

IM 1001     IM 1011       IM 1031    IM 1051   IM 1061   IM 1071

Flange-mounted motor, large flange

Code I / code II

Product code pos. 12

B: flange mounted, large flange

IM B5        IM V1         IM V3      *)          *)            *)

IM 3001   IM 3011    IM 3031  IM 3051  IM 3061 IM 3071

Flange-mounted motor, small flange

Code I / code II

Product code pos. 12

C: flange mounted, small flange

IM B14         IM V18         IM V19       *)            *)          *)

IM 3601       IM 3611       IM 3631  IM 3651  IM 3661  IM 3671

Foot- and flange-mounted motor with feet, large flange

Code I / code II

Product code pos. 12

H: foot/flange-mounted, term. box top

S: foot/flange-mounted, term. box RHS

T: foot/flange-mounted, term. box LHS

IM B35    IM V15       IM V35       *)           *)          *)

IM 2001   IM 2011    IM 2031  IM 2051  IM 2061  IM 2071

Foot- and flange-mounted motor with feet, small flange

Code I / code II

Product code pos. 12

J: foot/flange-mounted, small flange

IM B34       IM V17   

IM 2101    IM 2111    IM 2131     IM 2151    IM 2161    IM 2171

Foot-mounted motor, shaft with free extensions

Code I / code II

Product code pos. 12

IM 1002   IM 1012     IM 1032       IM 1052          IM 1062       IM 1072

*) Not stated in IEC 60034-7.

Note: If the motor is mounted shaft upwards, take measures to prevent water or any other liquid from running down the shaft into the motor.

General information

Cooling

Designation system concerning methods of cooling refers to standard IEC 60034-6.

Explanation of the product code

International Cooling        Circuit arrangement        Primary coolant       Method of movement of primary coolant      Secondary coolant      Method of movement of  secondary coolant

IC                                                 4                                (A)                                          1                                                               (A)                         6

                                                     1                                 2                                            3                                                                4                           5

Position 1

0: Free circulation (open circuit)

4: Free circulatio (open circuit)

Position 2

A: For air (omitted for simplifi ed designation)

Position 3

0: Free convection

1: Self-circulation

6: Machine-mounted independent component

Position 4

A: For air (omitted for simplifi ed designation)

W: For water

Position 5

0: Free convection

1: Self-circulation

6: Machine-mounted independent component

8: Relative displacement

 

General information

Degrees of protection: IP code/IK code

Classification of degrees of protection provided by enclosures of rotating machines are refers to:

– Standard IEC 60034-5 or EN 60529 for IP code

– Standard EN 50102 for IK code

IP protection

Protection of persons against getting in contact with (or approaching) live parts and against contact with moving parts inside the enclosure. Also protection of the machine against ingress of solid foreign objects. Protection of machines against the harmful effects due to the ingress of water.

 

Position 1

2: Motors protected against solid objects greater than 12 mm

4: Motors protected against solid objects greater than 1 mm

5: Dust-protected motors

6: Dust-tight motors

Position 2

3: Motors protected against spraying water

4: Motors protected against splashing water

5: Motors protected against water jets

6: Motors protected against heavy seas

IK code

Classification of degrees of protection provided by enclosure for motors against external mechanical impacts.

Position 1

Relation between IK code and impact energy:

IK code Impact energy/Joule

0: Not protected according to EN 50102

01: 0.15

02: 0.2

03: 0.35

04: 0.5

05: 0.7

06: 1

07: 2

08: 5 (ABB Standard)

09: 10

10: 20

Insulation

01 Safety margins per

thermal class.

ABB uses class F insulation, which, with temperature rise B, is the most common requirement among industry today.

The use of class F insulation with class B temperature rise gives ABB products a 25 °C safety margin.

This can be used to increase the loading for limited periods, to operate at higher ambient temperatures or altitudes, or with greater voltage and frequency tolerances. It can also be used to extend insulation. For instance, a 10 K temperature reduction will extend the insulation life.

Thermal class 130 (B)

– Nominal ambient temperature 40 °C

– Max permissible temperature rise 80 K

– Hot spot temperature margin 10 K

Thermal class 155 (F)

– Nominal ambient temperature 40 °C

– Max permissible temperature rise 105 K

– Hot spot temperature margin 10 K

Thermal class 180 (H)

– Nominal ambient temperature 40 °C

– Max permissible temperature rise 125 K

– Hot spot temperature margin 10 K

General information

Voltage and frequency

01 Voltage and frequency

deviation in zones A

and B.

The impact on temperature rise caused by voltage and frequency fluctuation is defined in IEC 60034-

  1. The standard divides the combinations into two zones, A and B. Zone A is the combination of voltage deviation of +/-5 % and frequency deviation of +/-2 %. Zone B is the combination of voltage deviation of +/-10 % and frequency deviation of +3/-5 %. This is illustrated in figure below.
  2. Motors are capable of supplying the rated torque in both zones A and B, but the temperature rise will be higher than at rated voltage and frequency. Motors can be run in zone B only for a short period of time.

Key

X axis frequency p.u.

Y axis voltage p.u.

1  zone A

2  zone B (outside zone A

3  rating point

Surface treatment

The surface treatment categorization of ABB motors is based on the ISO 12944 standard. ISO 12994-5 divides paint system durability into three categories: low (L), medium (M), and high (H). Low durability corresponds to a lifetime of 2 - 5 years, medium to 5 – 15 years, and high durability to over 15 years.

The durability range is not a guaranteed lifetime. Its purpose is to help the owner of the motor plan for appropriate maintenance intervals. More frequent maintenance may be required because of fading, chalking, contamination, wear and tear, or for other reasons.

ABB’s standard surface treatment is corrosivity category C3, durability range M (which equal to medium corrosivity and medium durability).

Special surface treatment is available in corrosivity categories C4 and C5-M, durability class M for both. In addition, surface treatment according to the NORSOK standard for offshore environments is available as an option.

The standard ABB paint color for motors is Munsell blue 8B 4.5/3.25.

Corrosivity category Outdoor atmospheres Indoor atmospheres Use in ABB motors
C1, very low Not used Heated buildings with clean
atmospheres
Not available
C2, low Atmospheres with low level
pollution, mostly rural areas.
Unheated buildings where
condensation may occur, such
as depots and sports halls.
Not available
C3, medium Urban and industrial
atmospheres, moderate sulfur
dioxide pollution. Coastal areas
with low salinity.
Production rooms with high
humidity and some air pollution;
food processing plants,
laundries, breweries, dairies.
Standard treatment
C4, high Industrial areas and coastal
areas with moderate salinity.
Chemical plants, swimming
pools, coastal ship- and
boatyards.
Optional treatment for cast iron
motors, variant code 115
C5-I, very high
(industrial)
Industrial areas and coastal
areas with high humidity and
aggressive atmosphere.
Buildings or areas with nearly
permanent condensation and
high pollution.
Not available
C5-M, very high
(marine)
Coastal and offshore areas with
high salinity.
Buildings or areas with nearly
permanent condensation and
high pollution.
Optional treatment for cast iron
motors, variant code 754, 711

Atmospheric corrosivity categories and recommended environments.

Variable-speed drives with process  performance motors

Frequency converters provide significant benefits when used together with ABB process performance motors. The advantages include better process control and energy savings through regulation of motor speed, and smooth starting with reduced inrush current, reducing the stress on the equipment and supply network.

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