Yantai Bonway Manufacturer

Inline helical gear reducer

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R series helical gear reducer has the characteristics of small size, light weight, high bearing capacity, high efficiency, long service life, convenient installation, wide motor power range and fine classification of transmission ratio.Can be widely used in equipment that needs to be decelerated in various industries. All High Torque application define the Inline Helical gear motors and inline reducers are provided with single, double and trip-reduction.

Power range:0.12—200KW

Transmission ration range:1.3—33000

Output torque(Kn.m):top to 50

Product range: Varitron Helical Gear Motor Reducers Drive features with a full range of design. High efficiency,Helical gear,Inline,motors,ac,Foot Mount.
(1)High power gear reducer equivalent to SEW
(2)Low power gear reducer including both three phase and single phase

Power: down to 0.3w, 0.12kw 0.18kw 0.25kw 0.37kw 0.55kw 0.75kw 1.1kw 1.5kw 2.2kw 3kw 4kw 5.5kw 7.5kw 9.2kw 11kw 15kw 18.5kw 22kw upto 250kw

Horse power: 0.2hp 0.25hp 0.35hp 0.5hp 0.75hp 1hp 1.5hp 2hp 3hp 4hp 5.5hp 7.5hp 10hp 12hp 15hp 20hp 25hp 30hp upto 350hp

Voltage: 3v 6v 12v 24v 48v 90v 110v 115v 120v 200v 220v 230v 380v 400v 415v 660v etc.

1. R series helical gear reducer own rational design, compact construction, smaller size than X or B series cycloidal gearmotor at the same permitted torque.

2. Little vibration and low noise, with high transmission efficiency.

3. The products have been mainly used in chemical machinery, cement agitator machinery, printing and packaging machinery, mine and power transmission machinery, metallurgy etc.

Housing material	HT250 high-strength cast iron
Housing hardness	HBS190-240
Gear material	20CrMnTi alloy steel
Surface hardness of gears	HRC58°~62 °
Gear core hardness	HRC33~40
Input / Output shaft material	42CrMo alloy steel
Input / Output shaft hardness	HRC25~30
Machining precision of gears	accurate grinding, 6~5 Grade
Lubricating oil	GB L-CKC220-460, Shell Omala220-460
Heat treatment	tempering, cementiting, quenching, etc.
Efficiency	94%~96% (depends on the transmission stage)
Noise (MAX)	60~68dB
Temp. rise (MAX)	40°C
Temp. rise (Oil)(MAX)	50°C
Vibration	≤20µm
Backlash	≤20Arcmin
Brand of bearings	NSK,SKF or China Top brands
Brand of oil seal	CFW,NAK or other brands

R series helical gear reducer, combined with international technical requirements, has high technology content, saves space, is reliable and durable, withstands overload energy b, power up to 132Kw, low energy consumption, superior performance, reducer efficiency up to 95% Above, low vibration, low noise, high energy saving, high-quality forged steel material, steel cast iron box body, gear surface after carburizing and quenching, precision machining, ensuring shaft balance and positioning bearing requirements, forming gear rotation assembly deceleration Machine, with all kinds of motors composed of electromechanical integration, fully guarantee the quality of the product.

This series of compact, heavy-duty inline shaft helical gear reducers is available in single, double, and triple reductions. Various MODEL Input Flanges with Solid Input Shaft Couple with Motor LHF LVF MHF MVF RXHF LHD LVD MHD. We offer high precision inline gear reducers for best value. Our helical gear reducer provides reliable power transmission for general applicaton such as water treatment, food packing machine, milling, cement plant, mine conveyor.

Definition of helical geared motor:

The helical gear reducer is a novel reduction gear. Adopting the optimization, the advanced design concept of the module combination system has the characteristics of small size, light weight, large transmission torque, stable starting, fine classification of transmission ratio, etc., and can be connected according to user requirements and various installation positions. It is made of high-quality high-strength alloy steel with surface carburizing and hardening treatment. It has strong bearing capacity and durability.

Helical gear reducer is manufactured in accordance with international technical requirements and has high technical content.

2, save space, reliable and durable, with high overload capacity, power up to 132KW;

3, low energy consumption, superior performance, the efficiency of the reducer is as high as 95% or more

Low vibration, low noise and high energy saving;

5, the selection of high-quality forged steel materials, steel cast iron box, the surface of the gear after high-frequency heat treatment;

After precision machining to ensure the parallelism of the shaft and the requirements of the positioning bearing, the reducer that forms the helical gear transmission assembly is equipped with various types of motors, which are combined into mechatronics, which fully guarantees the quality characteristics of the products.

R series gear reducer Technical data

Model	Shaft Dia.	Center Height	Output Flange Dia.	Power	Ratio	Permitted Torque	Weight
Model	Solid (mm)	(mm)	(mm)	(kw)	Ratio	(Nm)	(KGS)
R37	25k6	90h13	120/160	0.12~0.75	5~136	150	10
R47	30k6	115h13	160/200	0.25~2.2	5~173	300	15
R57	35k6	115h13	200/250	1.18~5.5	5~173	400	21
R67	35k6	130h13	200/250	0.37~7.5	5~170	500	27
R77	40k6	140h13	250/300	0.55~11	5~192	750	35
R87	50k6	180h13	300/350	0.75~18.5	5~192	1250	65
R97	60m6	225h13	350/450	1.5~30	5~197	2400	120
R107	70m6	250h13	350/450	2.2~45	5~197	3600	165
R137	90m6	315h13	450/550	4~55	5~197	6600	255
R147	110m6	355h13	450/550	7.5~90	5~195	10700	370
R167	120m6	425h13	550/660	11~132	8~186	14800	700
R187	160m6	510h13	660/770	15~160	8~186	28000	1500
Remark: the weight without oil and motor, shaft and flange input add 10%.

Helical Gear box can modular compose with other reducers and variator, get a large reduce ratio drive and variation. Therefore it is applied to many industrial areas, such as Metallurgical mines, lifting transportation, petrochemical construction, textile, environmental, light electric, plastic machine, parking equipment and so on.

Sogears R series hard Helical helical gear reducer (gear full grinding)

product description:

The series of helical reducer is designed and manufactured on the basis of modular combination system. There are many motor combinations, installation forms and structural schemes. The transmission ratio is finely graded to meet different working conditions, realize electromechanical integration, high transmission efficiency and low energy consumption. Superior performance. The hard tooth surface gear is made of high quality alloy steel, the surface is hardened by carburizing and quenching, the grinding teeth are finely processed, the transmission is stable, the noise is low, and the bearing capacity is large. Low temperature rise and long life. Widely used in many industries, such as metallurgy, sewage treatment, chemical, pharmaceutical and other industries.

Three: advantages

Suitable for high power

Long life design

R37-R167 compact optional model

RM series reducer specially designed for mixing equipment

four:

Five: Product parameters:

Power: 0.18-160KW

Output torque: Up to 18000N.m

Output speed: 0.16-1028 RPM

Installation form: bottom angle installation / flange installation

Transmission efficiency: 2 (ratio: 5-24.8): 96%, 3 (ratio: 27.2-264): 94%

structure type:

R: Shaft-type foot mounting RF: Flange mounting

R...F: Foot flange mounting RM: Flange mounting with extended bearing housing

RX: Single stage foot mounting RXF: Single stage flange mounting
The main models of R series hardened helical gear reducer are:

R/RF17, R/RF27, R/RF37, R/RF47, R/RF57, R/RF67, R/RF77, R/RF87, R/RF97, R/RF107, R/RF137, R/RF147, R/ RF167

The main models of the R series hard-toothed helical gear reducer one-stage reducer are:

RX/RXF37, RX/RXF47, RX/RXF57, RX/RXF67, RX/RXF77, RX/RXF87, RX/RXF97, RX/RXF107, RX/RXF127, RX/RXF157

Welcome you contact me if you are interested in our product.
Our team will support any need you might have.

FAQ

1 Q:What infomation should I tell you to confirm the gear reducer?

A: Model/Size B:Motor power C:Output speed D:Service factor.

2 Q: What if I don't know which gear reducer I need?
A:Don't worry, Send as much information as you can, our team will help you find the right one you are looking for.

3 Q:How long should I wait for the feedback after I send the enquiry?
A: Within 12 hours.

4 Q:What is your warrenty period for gear reducer?

A:We offer one year warrenty since the vessel departure date left China.

5 Q:What industries are your gear reducer being used?

A:Our gearboxes are widely used in the areas of cement, textile, food processing, beverage, chemical industry, escalator,automatic storage equipment, metallurgy, tabacco, environmental protection, logistics and etc.

6. Q:How to delivery:

A: By sea - Buyer appoint forwarder, or our sales team find suitable forwarder for buyers.

By air - Buyer offer collect express account, or our sales team find suitable express for buyers. (Mostly for sample)

Others - We arrange to delivery goods to some place in China appointed by buyers.

7. When you place an order, our team will confirm with you about color, package,method of payment and delivery, then a sales contract will be sent to you to confirm.