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ABB Robotics Model

ABB is the world's leading supplier of industrial robot technology, providing complete application solutions including robot bodies, software and peripherals. Modular manufacturing cells and services. ABB robots operate in 53 countries and more than 100 regions around the world, with a cumulative installed capacity of more than 300,000 units, covering a wide range of industries and applications. We are committed to helping customers improve production efficiency, improve product quality, and improve safety.

The following is the product model and its introduction:

IRB1410, IRB1600, 910SC, IRB1200, IRB140, IRB1520ID, IRB166ID, IRB1600-6, IRB1600-10, IRB260, IRB2600-12, IRB2600-20, IRB460, IRB660-180, IRB1600-250, IRB6700-200, IRB6700-155, IRB6700-205, IRB6700-175, IRB6700-150, IRB6700-300, IRB760, IRB52, IRB580, IRB5350, IRB5400-02, IRB5400-03, IRB5400-04, IRB5500-25, IRB5350, IRB4400, IRB6620LX, IRB6640, IRB6650S

ABB Robotics

1. IRB 1200
Small fast and versatile small industrial robot
Have you ever thought of making your production equipment 15% smaller and 10% faster? The answer lies in the ABB IRB 1200 robot. Specifically, while maintaining the advantage of a wide working range, this robot satisfies the requirements of the material handling and loading and unloading industries for flexibility, ease of use, compactness and tempo.

As a family of robots, the two models offered by the IRB 1200 are suitable for a wide range of tasks. Both models are available with Food Grade Lubrication, SafeMove2, Foundry Expert II and Cleanroom Protection. The two models have a working range of 700 mm and 900 mm, and a maximum payload of 7 kg and 5 kg, respectively.

New design with optional SafeMove2 and food-grade lubrication
SafeMove2
IRB 1200 SafeMove2 is ABB's smallest robot equipped with advanced safety-certified monitoring software. SafeMove2 strictly limits the robot's motion to the range required for a specific application, enabling the robot and the operator to work more closely together.
Food-grade lubrication
The optional version of food-grade lubrication (NSF H1) includes clean room ISO 3 and IP67 protection levels to ensure safe and hygienic food and beverage applications. The clean room ISO 3 is designed to prevent contamination in the food handling area.

Features and benefits:

15% reduction in workstations and 10% reduction in cycle time
Optional food-grade lubrication
Optional SafeMove2
Standard IP40 protection level; optional clean room, IP67 and casting expert II protection level
4 air pipes, 10 user signal cables and Ethernet cables, all internal wiring from wrist flange to base
Two models available: 700 mm working range / 7 kg payload and 900 mm working range / 5 kg payload
Can be installed at any angle
Small body, large effective working range

 

2. IRB 120
Ideal for compact and flexible production
ABB's smallest multi-purpose robot, the IRB 120, weighs only 25 kg, has a load of 3 kg (4 kg for vertical wrists), and has a working range of 580 mm. It is an economical and reliable choice with low investment and high output.

It has obtained the certification of "ISO Class 5 Clean Room (Class 100)" by IPA, which can fully exert its advantages in the harsh clean room environment.

 ABB Robotics

3. IRB 140
Small, fast and strong six-axis robot
The compact and powerful IRB 140 is a six-axis multi-purpose industrial robot with a payload of 6 kg and a working range of 810 mm. It can be floor-mounted, inverted or wall-mounted at any angle.
 
IRB 140 is divided into four types: standard type, foundry expert type, clean room type, and flushable type. All robot arms fully reach IP67 protection level, which is easy to integrate and integrate with various process applications.

The IRB 140 is compact and robust, with an integrated cable package, which further improves overall flexibility. Optional collision detection function (to achieve full path rollback), to ensure reliability and safety.

 

4. IRB 1410

Industrial Robot

The IRB 1410 gives you fast and reliable work cycles that boost productivity. The robot is proven in arc welding applications and provides outstanding performance and value, ensuring short payback times.

The robot has a handling capacity of 5kg at the wrist with a unique 18kg additional load for applications equipment on the upper arm. Superior levels of control and path accuracy provide excellent work quality.

The ability to adjust process speed and position means you achieve optimum manufacturing accuracy with little or no rejects.

IRB 1410 is known for its stiff and robust construction. This translates into low noise levels, long intervals between routine maintenance and long service life. The robot has a large working area and long reach. The compact design, very slim wrist and high performance operation even in difficult and restricted locations.

Adapted for arc welding
The IRB 1410 has integrated wire feed cabling and mounting holes for optimized assembly of process equipment on the arm. Easy-to-use arc welding functions are included as standard in the IRC5 robot controller are made available via the patented programming and operation interface unit - the FlexPendant.

Global service and support
For worry-free operation, ABB also offers RemoteService, which gives remote access to equipment for monitoring and support. Moreover, ABB customers can take advantage of the company’s service organization; with more than 35 years of experience in the arc welding sector, ABB provides service support in over 100 locations in 53 countries.

 ABB Robotics

5. IRB 1520ID
Lean Arc Welder
ABB's new robot IRB 1520ID is a high-precision hollow-arm arc welding robot (integrated supporting type), which can realize continuous and uninterrupted production, can save up to 50% of maintenance costs, and has the lowest welding unit cost compared with similar products.

Enhanced welding stability
The hollow arm robot IRB 1520ID (integrated matching type) tightly integrates the hose bundle and the welding cable with the upper arm and the base, respectively. Use this method to route the media required for arc welding such as power supply, welding wire, shielding gas, compressed air, etc., to optimize performance and energy efficiency. In addition to strong welding stability, IRB 1520ID has many advantages such as high path accuracy, short cycle time, and long pipeline life. Thanks to the integrated supporting design, the robot can move without any pause when welding cylindrical workpieces. In a small space, the robot can also move freely and with ease.

Flexible installation
IRB 1520ID has a payload of 4 kg, a working range of 1.5 meters, and a highly compact design. It can be flexibly selected for floor or inverted installation, which is beneficial to shortening the cycle time and expanding the application range.

Superior accuracy and speed
ABB robots are known for their excellent motion control. The IRB 1520ID is equipped with the second-generation TrueMove ™ technology, which has the best path accuracy among lightweight arc welding robots of the same level. This model is also equipped with the second-generation QuickMove ™ technology, which maximizes the acceleration between weldings. While increasing production capacity, energy consumption has been minimized.

Easy to operate and program
The intuitive and friendly FlexPendant (Teacher) allows easy programming and maintenance of robots and arc welding processes. The teach pendant uses a universal PC graphical interface, and the operator has no stranger no matter whether it is controlling a robot or a specific process equipment. The teach pendant is also equipped with a touch screen and ABB's unique joystick, which further improves the speed and convenience of control. In order to allow users to fully enjoy the advantages of offline simulation programming, ABB also provides highly sought-after, reliable and cost-effective software packages-RobotStudio ™ and RobotStudioArcWelding PowerPac. Its built-in arc welding special program VirtualArc ™ is a powerful tool for virtual trial and error tool. After just a few hours of installation and commissioning, the robot can be put into production at a predetermined cycle time and welding quality.

 

6. IRB 1600
The highest performance 10kg robot.
Performance is often a trade off, optimizing for speed or accuracy. With ABB’s IRB 1600, you don’t have to choose. The robot’s cycle times are shorter, sometimes half that of other robots, allowing you to increase throughput. Meanwhile, you will enjoy the work piece quality that only an ABB robot can offer. Extra everything.
Double your throughput
The IRB 1600 has up to 50 percent shorter cycle times than competing robots in material handling, machine tending and process applications. It speeds up and slows down faster than other robots, saving time while moving between tasks. This is possible due to ABB’s patented second generation QuickMove motion control, combined with the robot’s strong motors and low friction losses in the spur gears.

No more cutting corners
At high speed, most robots will cut corners. With the IRB 1600, the path will be the same regardless of speed, thanks to the robot’s unique combination of brains and brawn. Intelligent second generation TrueMove motion control means that ”what-youprogram-is-what-you-get”. Add muscle – a heavy and stiff design – low vibrations and low friction – and you have a robot that will deliver consistently high work piece quality, high yield and few rejects.

Outstanding reliability
The IRB 1600 offers outstanding reliability, even in the toughest environments and the most demanding 24/7 duty cycles. The entire manipulator is IP 54 classed and sensitive parts are IP 67 classed as standard.

The optional protection Foundry Plus offers IP 67, special paint, rust protection and is tailor made for tough foundry environments. The rigid and heavy design combined with spur gears, make the robot extremely robust. Smart collision detection software further adds to the robot’s outstanding reliability.

Easy to integrate
Mounting is fully flexible: on a shelf, on the wall, tilted or inverted. By choosing the compact shortarm version with the 1.2 m reach, you can even fit the IRB 1600 inside a machine, while ensuring sufficient payload as the maximum total load is as high as 36 kg. Sustainable and healthy Low friction spur gears, and no unnecessary moves due to QuickMove and TrueMove, reduces power consumption down to 0.58 kW at max speed, and even less at low speeds. The airborne noise level of just <70 dB (A) secures a healthy sound environment.

ABB Robotics 

7. IRB 2400
The most popular industrial robot
IRB 2400 comprises a complete family of application optimized robots that maximize the efficiency of your arc welding, process and tending applications.
IRB 2400 is a dedicated high performance robot for process applications where the required accuracies are very demanding. All models offer you inverted mounting capability. The compact design of the IRB 2400 ensures ease of installation. The robust construction and use of minimum parts contribute to high reliability and long intervals between maintenance.

The Foundry Plus version is washable with high pressure steam and it’s supplied with increased environment protection meeting IP 67 standard.

Global service and support
For worry-free operation, ABB also offers RemoteService, which gives remote access to equipment for monitoring and support. Moreover, ABB customers can take advantage of the company’s service organization; with more than 35 years of experience in the arc welding sector, ABB provides service support in over 100 locations in 53 countries.

Main applications:
Arc Welding
Cutting/Deburring
Grinding/Polishing

 

8. IRB 7600
Opening a new world of possibilities
With several variants, and up to a 630 kg handling capacity, the IRB 7600 is ideal for weighty applications, regardless of your industry. Characteristics such as high available torque and inertia capability, rigid design, and powerful acceleration have earned this market leader its “Power Robot” title.
The IRB 7600 is ideal for heavy applications, regardless of industry. Typical uses include the handling of heavy fixtures and parts, turning car bodies, lifting engines, in foundries or forges, loading and unloading of machine cells. It can also be used to lift large, heavy pallet layers.

With all these applications the moment of inertia is very high which allows the IRB 7600 to handle heavy and wide parts.

SafeMove2
A major challenge with robots handling payloads of up to 500 kg is ensuring the safety for personnel and protecting expensive equipment from the unlikely event of an accident. As a result, ABB has developed SafeMove2, a safety certified robot supervision solution that allows lean and flexible robotic systems without compromising safety. It includes a host of cutting-edge safety functions, including safe speed limits, safe standstill monitoring, safe axis ranges and position and orientation supervision.

All combined, collaboration between robots and factory workers or factory floor space savings are possible at a low total cost of investment.

LeanID Dress Pack
The IRB 7600 is avalible with LeanID Dress Pack, an option that improves the possibility with many complex wrist movements and where the need for flexibility in changing products is high.
Features and benefits:
Reliable – High production up time
Security - A safe investment
Fast – Short cycle times
Accurate – Consistent parts quality
Strong – Maximized utilization
Robust – Harsh production environment
Versatile – Flexible integration and production

ABB Robotics

ABB is a leading global supplier of industrial robotics technology, providing robotics products, modular manufacturing cells and services. We are committed to helping customers improve production efficiency, improve product quality, and improve safety. ABB robots can meet the needs of any application. ABB has installed more than 300,000 robots worldwide.

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